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AIP Abduqahhorov Z

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Influence Carbide Forming Element on Mechanical
Characteristic by Steels
Zohidjon Abdukahhorova)
Namangan Institute of engineering and technology, Namangan, Uzbekistan
a)
Corresponding author: zohidjon55@mail.ru
Аbstract. The basic operational and technological properties of steel are defined (determined) by the contents of their
chemical elements. Elements allow reaching (achieve) necessary hardening of a firm solution. One of the possible variants
of the improvement to technologies and improvements official characteristic thermal processed product - a use the thermal
processing with frequentative heating, including with phase fart hard phase. These modes include first fart to hard phase
with heating before extreme temperature, residing for steel in region 1100-1150 S. Under this temperature of the heating
not only occurs dissolution an carbide phases, but exists dissociation and begin dissolution refractory phase. In clause the
decision these problems is considered.
Keywords. Technological properties, hardening, defect of a crystal structure, stability, particles, durability, viscosity,
stability(resistance), micro distortions, size of bocks, deterioration, thermal processing.
INTRODUCTION
The determining value in the formation of the characteristics of the structural strength of the materials of the
working mechanisms of technological machines is, as is known, the variation of the structural state. The possibilities
of changing it by traditional methods of volumetric heat treatment are almost exhausted. At the same time, the
regulation of the final structure opens up new horizons due to the directed change of the starting (initial) structure
immediately preceding the implementation of the final heat treatment stage. This can be achieved by implementing
known or developing original schemes and modes of heat treatment at the preparatory stage of heat treatment.
One of the possible options for improving the technology and improving the service properties of heat-treated
products is the use of heat treatment with multiple heating, including phase recrystallization [1].
One of the possible options for significantly improving the service properties of heat – treated products is the use
of heat treatment with repeated phase recrystallization. Cyclic heat treatment has been most fully studied and has
found practical application. Its essence consists in a sharp acceleration of diffusion processes due to alternating heat
exchange. If the cyclic processing is carried out with multiple phase recrystallization, then there is a rapid grinding of
the grain and on this basis an increase in the yield strength, impact strength [2].
Accordingly, the total heat treatment time is significantly reduced. During cyclic processing with heating to
subcritical temperatures, the acceleration of diffusion processes leads to rapid coagulation of cementite plates with the
formation of granular structures [3]. However, the introduction of alloying elements into steel that slow down the
diffusion of carbon in ferrite significantly reduces this effect.
An increase in the density displacement depend on cyclic heat treatment, is also observed, which should be
associated with the development of micro plastic deformation during sudden heat changes. The increase in the
displacement density depends on the temperature-time conditions of cycling, the possibility of inheritance of elements
of the sub microstructure during a new heating-cooling cycle [4]. However, after the final quenching and tempering,
the density of displacement does not differ much from that obtained after quenching and tempering according to
normal modes. Currently, a large number of methods of thermocycler processing have been developed in relation to
certain alloys [5].
Another way to sharply accelerate diffusion processes is to increase the process temperature. In the sixties of the
last century, a number of works were devoted to the acceleration of chemical-thermal, thermal treatments by using
high-temperature processes. However, these processes had clearly negative sides – this is the growth of grain, an
increase in the fragility temperature, etc. Therefore, heat treatment with double phase recrystallization seems to be a
more acceptable process [7]. In particular, in the same years, Japanese patents were published, which described the
double hardening of ball bearing steel, which increased the durability of ball bearings several times. This was
explained by the grinding of grain and secondary carbides of steel. More complete researching on the formation of the
steel structure during heat treatment with double phase recrystallization have shown that there are optimal modes that
ensure the grinding of austenitic grains, the dispersion of excess phases and the maximum displacement density [8].
The main operational and technological properties of steels are determined by their alloying. Alloying allows
achieving the necessary hardenability, hardening of the solid solution, hardening due to the dispersion of the second
phase. Alloying elements in die steel, for hot deformation, provide resistance to coagulation of particles of the second
phase (carbides). In particular, the strength, viscosity, and heat resistance directly depend on the amount and dispersion
of carbides, their resistance to coagulation during heating, as well as on the elements of the fine structure of the
structure: the size of the blocks, the level of micro-distortion, the density of dislocations and the degree of their
fixation.
EXPERIMENTAL PART
Increasing the wear resistance and reducing the softening of die steels is achieved by introducing 3-5 % carbideforming elements, nickel and chromium are introduced to increase the hardenability and grinding of grain. In this case,
not only carbides of the M3C type are formed in the steel , but also M23C6 , M7C3, M6C, M2C, MC. Since the
coagulation of carbides occurs after the decomposition of martensite, the dissolution of small carbides of the M3C
type, the increase in resistance to coagulation is associated with the formation of carbides MC (VC) and M2C (Mo2C
or W2C) [1].
The stability of carbides of the M6C (Fe3Mo3C) type is somewhat less. Carbides of the M7C3 and M23C6 types
(Сч7C3 and Сч23С6).) are even less resistant to coagulation. Heat-resistant die steels, complex-alloyed with chromium,
molybdenum, tungsten, vanadium, are prone to secondary hardening during tempering. The maximum hardening
(peak of secondary hardening) is achieved after tempering at 500 - 550 0С. A higher tempering temperature leads to
softening.
The hardness increases most intensively during secondary hardening with an increase in the content of carbon,
chromium and silicon in the steel. In addition to the formation of special carbides of the M7C3 and M23C6 types,
chromium dissolves in ferrite, increasing the strength, and dissolves in carbide phases of the M6C, MС and M2C types,
contributing to a more complete dissolution of special austenite carbides when heated for quenching.
The thermal background, the initial structure of the steel, strongly affects the properties after the final heat
treatment. The most pronounced influence of thermal previous history affects the phenomenon of structural
inheritance. Structural inheritance is expressed in the restoration of the original grain in shape and orientation after
phase recrystallization. Numerous studies in the field of structural inheritance have been conducted by acad. Sadovsky
V.D. with others. In particular, it was found that the formation of a fine structure during final heat treatment occurs
under the conditions of inheritance of elements of the initial submicrostructure [2].
In many cases, in order to improve the service properties of finished products, pre-heat treatment is carried out,
i.e., an optimal thermal background is created. These methods include all modes of heat treatment with multiple phase
recrystallization [3].
Such heat treatment includes the first phase recrystallization with heating to extreme temperatures, accelerated
cooling, the second phase recrystallization with heating to the temperatures usually accepted for this steel, quenching
and final tempering.
The essence of the method of heat treatment with double phase recrystallization by the optimal mode is to create
the necessary thermal prehistory of steel. During the first phase recrystallization, heating is carried out to extreme
temperatures of 1100 0C for carbon and low-alloy steels. After accelerated cooling from these temperatures, a structure
with the maximum level of defect of the crystal structure is formed [4].
At high-temperature heating, the dissociation of refractory nitride, carbonitride and oxygen-containing phases
occurs and their transition to a solid solution. This process is intensive in the area of heating temperatures of 1100 0C.
The beginning of the dissolution of these phases is characterized by the chemical micro-uniformity of the solid
solution. In this case, during cooling, during the γ-α transformation, a structure with an increased level of defect in the
crystal structure is formed [5].
Previous quenching temperature 0C
FIGURE 1. Change in the grating period of steel 5ХНМ depending on the previous quenching temperature of the intermediate
tempering
There is the creation of «zone» structures, the fragmentation of coherent scattering regions (CSR) and the growth
of micro-distortions of the crystal lattice [6]. A further increase in temperature in the region beyond the extreme
temperatures leads to the homogenization of austenite. After cooling and γ-α transformation, the defect of the α –
phase lattice is obtained lower. During the quenching process, the carbon atoms switch to dislocations, and the
tetrogonality of the martensite lattice decreases (Fig. 1).
RESULTS AND DISCUSSION
The high heating temperatures used during the first phase recrystallization contribute to the dissolution of almost
all the excess phases, but lead to a sharp increase in the austenitic grain. With accelerated cooling, a supersaturated
solid solution is fixed during quenching. During intermediate tempering, not only carbide release occurs, but also the
release of refractory impurity phases in the form of dispersed particles (nitrides, carbon nitride, oxides). During
normalization, the release of these particles occurs without intermediate release [7].
Repeated phase recrystallization carried out from the heating temperature of Ac1 + 30 – 50 0C or Ac3 + 30 – 50
0
C takes place under the conditions of strong influence of the initial micro and sub microstructure. Dispersed particles
of refractory admixture phases are both ready-made crystallization centers and barriers to the growth of austenitic
grains [5].
Previous quenching temperature 0C
FIGURE 2. Change in the amount of residual austenite (% γ phase) and the content of the amount of carbon in the residual
austenite (%C in the γ phase) 5ХНМ steel, depending on the temperature of previous quenching and intermediate tempering.
Therefore, after the second phase recrystallization, a redistribution of the amount of residual austenite and the
content of the amount of carbon in the residual austenite is formed (Fig. 2).
Previous quenching temperature 0C
FIGURE 3. Mechanical properties of 5ХНМ steel depending on the previous quenching temperature
and intermediate tempering
In addition, the increased dislocation density formed during the first phase recrystallization with heating to extreme
temperatures is inherited during the new α-γ-α transformation.
METHODS
This inheritance is accompanied, however, by a significant increase in the density of dislocations in the α - phase.
According to the data of [6], the initial dislocations in austenite play an important role in the martensitic transformation
[8]. Their specific constructions can serve as places of preferential origin of martensitic crystals. Such significant
structural differences after heat treatment with double phase recrystallization were carried out in comparison with heat
treatment using standard technology, which led to a noticeable increase in wear resistance during rolling friction with
slipping, when sliding on hardened and loose abrasive, when sliding metal on metal (Fig.3) [9].
FIGURE 4. Wear become dependencies from temperature preliminary heating
CONCLUSION
It can be concluded that after the double phase recrystallization, the lattice period and the value of the austenitic
grain takes a minimum value if the preliminary quenching was carried out with 11500C and the intermediate tempering
was 550 0C [10]. Heat treatment of alloy steels carried out under extreme conditions increases the static strength
(within the flow ability) from 11% to 20% (Fig.4).
Analysis of experimental data on the thermos physical properties of substances at high temperatures allows, in
principle, to establish the basic mechanisms of heat transfer and dissipation under these conditions not only in pure
metals, but also in these alloys, and also to test the applicability of theoretical concepts currently accepted for transition
metals.
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